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BLUETTI

MANUFACTURING

Creating Sustainable Future

Proudly Manufactured In Our Own Factory

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Square Meters of Factory Space

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Manufacturing Professionals

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Units Produced per Day

Behind the Power

How We Build Our Stations

SMT Process

Surface Mount Technology (SMT) is a process where surface-mount components are soldered onto the printed circuit board (PCB) using automated machinery, ensuring high accuracy and efficiency.

DIP Process

Dual In-Line Package (DIP) components are inserted into the PCB and soldered using a combination of manual and automated techniques to achieve optimal quality.

PCBA Testing

The printed circuit board assembly (PCBA) undergoes thorough testing to verify its functionality, ensuring it meets the highest quality standards before moving to the next phase.

Cell Sorting

Battery cells are systematically sorted based on critical parameters, such as capacity and internal resistance, to ensure consistency and reliability.

Cell Spot Welding

Precise spot welding is performed to securely connect the battery cells, ensuring a durable and stable battery pack structure.

Battery Pack Assembly

Battery cells, PCBs, and protective casings are integrated to form the complete battery pack, with each component positioned for optimal performance and safety.

Finished Product Aging

The power station undergoes an extended aging process to ensure long-term stability, durability, and consistent performance under various conditions.

Final Assembly

All components, including the battery pack, inverter, and external casing, are carefully integrated and tested to ensure the power station is fully functional and meets quality standards.

Final ATE Testing

Automated test equipment (ATE) performs a final check on the unit’s electrical performance, after which the unit is carefully labeled, packaged, and stored in a controlled warehouse environment before dispatch.

Packaging & Storage

The power stations are securely packaged with protective materials and stored in controlled environments to prevent damage and maintain product integrity until shipment.

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From Creation
to Perfection

Manufacturing it is just the beginning. We then put our power stations through a series of rigorous tests to ensure it performs flawlessly and meets our highest standards of quality.

Drop Test

Water Resistance Test

Mechanical Durability Test

Electromagnetic Compatibility Test

Extreme Temperature Test

Our products are tested to endure drops from 19.6 inches, meeting the industry standard. However, BLUETTI’s own standard pushes the limits, withstanding drops from up to 29.5 inches for superior durability.

For water-resistant models such as AC240, AC60, and others, the power station undergoes rigorous water resistance tests to verify its ability to withstand moisture exposure while maintaining full functionality in diverse environments.

Built strong from the inside out, our products undergo a 1.1-pound ball drop from 47.3 inches to test their mechanical resilience under impact.

This test ensures the BLUETTI power station operates without interference from other electronic devices. It is rigorously evaluated for electromagnetic compatibility (EMC), guaranteeing stable performance even in environments with various electronic signals and devices.

The BLUETTI power station is put through rigorous testing in temperatures ranging from 140°F (60°C) to -4°F (-20°C), enduring extreme heat and cold repeatedly. This ensures reliable performance in a wide range of environmental conditions, from sweltering heat to freezing cold.

Empower Your Life with BLUETTI

Explore how and where to use BLUETTI Power Stations

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