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Behind the Power
How We Build Our Stations
SMT Process
Surface Mount Technology (SMT) is a process where surface-mount components are soldered onto the printed circuit board (PCB) using automated machinery, ensuring high accuracy and efficiency.
DIP Process
Dual In-Line Package (DIP) components are inserted into the PCB and soldered using a combination of manual and automated techniques to achieve optimal quality.
PCBA Testing
The printed circuit board assembly (PCBA) undergoes thorough testing to verify its functionality, ensuring it meets the highest quality standards before moving to the next phase.
Cell Sorting
Battery cells are systematically sorted based on critical parameters, such as capacity and internal resistance, to ensure consistency and reliability.
Cell Spot Welding
Precise spot welding is performed to securely connect the battery cells, ensuring a durable and stable battery pack structure.
Battery Pack Assembly
Battery cells, PCBs, and protective casings are integrated to form the complete battery pack, with each component positioned for optimal performance and safety.
Finished Product Aging
The power station undergoes an extended aging process to ensure long-term stability, durability, and consistent performance under various conditions.
Final Assembly
All components, including the battery pack, inverter, and external casing, are carefully integrated and tested to ensure the power station is fully functional and meets quality standards.
Final ATE Testing
Automated test equipment (ATE) performs a final check on the unit’s electrical performance, after which the unit is carefully labeled, packaged, and stored in a controlled warehouse environment before dispatch.
Packaging & Storage
The power stations are securely packaged with protective materials and stored in controlled environments to prevent damage and maintain product integrity until shipment.
From Creation
to Perfection
Manufacturing it is just the beginning. We then put our power stations through a series of rigorous tests to ensure it performs flawlessly and meets our highest standards of quality.
Drop Test
Water Resistance Test
Mechanical Durability Test
Electromagnetic Compatibility Test
Extreme Temperature Test
Our products are tested to endure drops from 19.6 inches, meeting the industry standard. However, BLUETTI’s own standard pushes the limits, withstanding drops from up to 29.5 inches for superior durability.
For water-resistant models such as AC240, AC60, and others, the power station undergoes rigorous water resistance tests to verify its ability to withstand moisture exposure while maintaining full functionality in diverse environments.
Built strong from the inside out, our products undergo a 1.1-pound ball drop from 47.3 inches to test their mechanical resilience under impact.
This test ensures the BLUETTI power station operates without interference from other electronic devices. It is rigorously evaluated for electromagnetic compatibility (EMC), guaranteeing stable performance even in environments with various electronic signals and devices.
The BLUETTI power station is put through rigorous testing in temperatures ranging from 140°F (60°C) to -4°F (-20°C), enduring extreme heat and cold repeatedly. This ensures reliable performance in a wide range of environmental conditions, from sweltering heat to freezing cold.
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